Wen 6500 vs. Wen 6502 Belt Sander | Ultimate Battle [2020]

In terms of finishing and shaping wood or certain kinds of materials, belt discs are very helpful. You see, disc sanders can do clear-cut edge work while the belt sander can provide users seamless surfaces and shape contours fast.

For the most part, this beneficial combination equipment comes in different sizes along with various ranges of power as well as strength – which mainly depend on what kind of job you’ll use it for.

But it’s not easy to look for the best belt and disc sander. Some consumers are confused on what model to pick. But worry not because we did the hard-work of research just for you. In this ultimate review of the best belt and disc sander, we will share to you what model you should pick and why.

Furthermore, we will also share some tips and information that are necessary in order to acquire the right belt and disc sander for your needs. So, without further ado, let’s dive in!

Quick Summary

For the most part, the Wen 6500 and Wen 6502T are pretty much the same when it comes to specs, price range, performance.  They come in reasonable prices and can make your wood working tasks pretty much easy and quick. They also offer good amount of power in spite of their small dimensions.

Their primary difference is the materials used to them. First of all, the Wen 6500 uses a steel base to achieve an anti-vibration workspace as well as to make the equipment last longer.

On the other hand, the Wen 6502T comes with a cast iron base. When it comes to durability, cast iron tends to last longer and much more durable compared to steel. For sure, it cost a little bit more because of the materials used. But considering how sturdy it is, it’s a pretty good long-term investment.

Who Should Get This?

For the most part, both Wen 6500 and Wen 6502 are perfect tool for beginners because they can be used for general applications in various sanding tasks such as wood straightening, veneer removal, and even finishing work.

As for professionals, these two units are also perfect for them if they want to have efficient wood working tasks. Also, these are suitable for those users who don’t really need variable speed control for their jobs.

All in all, if you’re looking to seek a nice unit on a versatile and dependable belt disc sander that can serve you for many years, then the Wen 6500 and Wen 6502 will surely suffice your needs.

What to Consider?

For the most part, there are certain units of belt disc sanders in the market today that don’t offer the convenience and value you need. That’s why you must never simply pick anything you come across with. What you want to do is follow the following factors and you’re good to go.

Dust Collection

Sanding can be a little bit of a messy job, that’s why it is important to consider having a good dust collection feature. Good thing because pretty much belt disc sanders these days are already incorporated with a dust collection system. So, what you want to think of now in terms of dust collection is how much can the tool collect. Otherwise, you will keep stopping what you’re doing because you need to empty it all the time.

Belt Size and Speed

Belt size must provide you some idea of the surface area you will sand. In particular, if you want to sand large pieces of wood, then having larger belts will be a good idea. On the other hand, a sander that comes with small belt is the best choice if you don’t have plenty of space in your working area.

As for the belt speed factor, it simply means that the faster the belt goes, the more the quantity of material you can get rid of. In short, a sander that comes with a fast belt speed if you need to work on a large amount of wood pieces that you want to sand.

Disc Diameter and Speed

When selecting a sander, it’s important to get the right diameter and speed. And because the disc and belt have varied features but are in the same equipment, you must consider their sizes in different ways. 5 to 10 inches are the most common disc diameters that you’ll see.

Take note that having a bigger diameter will provide you more room to work and is most likely best for sanding curves. On the other hand, the speed factor tells how much time it will take to finish a sanding task. Even though the fastest discs out there are the best option, you would also want to consider slower disc speed especially if you have some sanding that needs to be delicately done.

Motor Power

Having a powerful motor power is always necessary especially when it comes to power tools. After all, this factor determines how efficient the tool is when it comes to performance. To give sufficient power to operate disc and belt sanders, the unit must come with 2 to around 5 amps motor. Having a powerful motor will also give you a lot of advantages if you tend to do a lot of heavy sanding.

Wen 6500 vs. Wen 6502: Review & Full Comparison

1. WEN 6500 Belt Disc Sander

WEN 6500 4 x 36-Inch Belt and 6-Inch Disc Sander with Steel BaseThe Wen 6500 is what you’re looking for if you want a belt disc sander that doesn’t cost that much. In fact, you might not find any similar units in the market that has great reliability and versatility such as Wen 6500.

Seamless Cuts

This unit can sand and produce seamless cuts through wood and lumber just like crafting a cake. The Wen 6500 is most likely smaller in size unlike any belt disc sander out there. But in spite of the small size, it can still provide good amount of power. In particular, it has dimensions of 4” x 36” for its belt disc and 6” x 6” for a regular disc size.

Excellent Motor Quality

In terms of motor quality, it has an excellent one that is capable of 3.2 Amps. It is pretty much enough to maintain a good operation. In addition, it guarantees a variable speed of 1,150 feet per minute. Such variable speed will give you seamless edges and splinters around the corner.

Steel Frame

Wen 6500’s entire construction is crafted from a steel frame. That’s why you’ll also get an anti-vibration workspace because of the heavy-duty materials incorporated to it. It also means that the unit will be able to last for many years.

What We Like:

  • Incorporated with lightweight steel frame
  • Comes with adjustable belt and six inch disc with table
  • Its belt tilts anywhere from 0 to 90 degrees
  • Features an open-style steel frame construction
  • The tension release lever provide easy changing to sandpaper grit

What We Don’t Like: 

  • Tend to get quite hot after operating for several minutes
  • Tend to dump dust in the center and off of the disc sander side

2. WEN 6502T Belt Disc Sander

WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron BaseReasonable Price

Similar to the first product, this is also a belt disc sander made by Wen. Meaning, it also comes at a very reasonable price. With this unit, it will make your wood working tasks relatively easy and fast. It offers a lot of power despite of small size.

Perfect Dimensions

It has dimensions of 4 inch by 36 inch with a 1/2 HP motor as well as a six inch sanding disc, which is pretty similar with the first product we mentioned above. Its motor on the other hand, gives sufficient power in order to maintain a big load without affecting the performance.

Cast Iron Base

The Wen 6502T weighs around 40 pounds and comes with a cast iron base in order to preclude unnecessary vibrations while using it. Moreover, it comes with an adjustable belt that conveniently tilts according to your needs. Also, if you want to minimize your clean-up process after work, you can link a dust collector to it.

What We Like:

  • Incorporated with a heavy-duty cast iron base
  • Comes with an adjustable belt for easy operation
  • Excellent dust collection port
  • Features table with miter gauge
  • Very reasonable price

What We Don’t Like: 

  • Its belt protector plate seems a little bit thin
  • The disc sander slide can’t be locked to the plate

Useful Tips

When searching for a belt disc sander, remember that it’s basically two power tools amalgamated into one. That’s why, it is important to remember the following tips so you can have an easy operation with it.

Don’t forget to buy a unit that comes with sufficient amount of power to do the kinds of tasks you’re looking to do. For instance, if you tend to do plenty of heavy sanding, then be careful of working the motor too much or you might wear out the tool pretty much easily. Take note that the more power your motor provides, the less operation it need to execute.

Belt disc sander offers amazing versatility, so you would want a unit that can offer a wide range of different options. But keep in mind to get a belt disc sander that will be able to suit your particular requirements. Focus on features such as belt angle or table size because they can give you a lot of advantages according to your needs.

Closing Words

It doesn’t matter if you’re a do-it-yourself enthusiast, a simple hobbyist, or a professional wood worker; you still need the best belt disc sander in order to produce amazing outputs. You see, there are a lot of units to choose from in the market nowadays. But with the top picks we featured above, you don’t need to worry about seeking or researching the best.

Save yourself some time and effort because we already share to you the best two belt disc sander you can ever get. Rest assured that the two of them are all high-performing, not to mention that they are made from prominent brand.

To make things much easier, just consider your preferences, budget, and needs, and you’re good to go. If this guide is helpful to you, please leave any feedback in the comment section below. Hope to see you in another review.